PRODUCTION PROCESS
From raw materials to final fabric finishing, we combine premium quality yarns and latest production technologies to produce world class fabrics.
Finest Yarns
The quality of our fabrics begins with selecting the finest yarn for our fabrics. We directly control and carefully select the most premium quality yarns from reputable yarn manufacturers.
Warping & Sizing
During warping, the yarns are arranged in parallel with controlled tension, ensuring they are properly aligned and ready for interlacing with the weft yarns on a loom. Our warping team is in charge of carrying out this process, ensuring superior yarn quality control.
Sizing is the process of applying a protective coating to warp yarns to improve their weaving performance and fabric quality. This coating, often a mixture of starch, binders, and other additives, strengthens the yarn, reduces friction, and enhances its resistance to abrasion during weaving.
Weaving
We take pride in our intricate fabric weaving process, which combines traditional craftsmanship with modern technology. Our skilled artisans meticulously blend high-quality fibers to create beautiful, durable textiles. Each piece is woven with precision, ensuring that fabrics not only look stunning but also stand the test of time. We are committed to sustainability, sourcing our materials responsibly to create products that are both eco-friendly and exceptional in quality.
Dyeing
Dyeing takes place in our dyeing plant, this allows us to exercise continuous controls over the process and the dyed fabrics, ensuring that the result is consistent with our quality standards. State-of-the-art machinery and technology allow us to obtain excellent results.
Fabric Lab
Our in-house laboratory studies and creates customised dyeing formulas for each customer and conducts laboratory testing to verify performances.
Fabric Finishing
A crucial phase of the fabric production process, finishing gives the fabric its appearance, softness and its desired performance. Fabrics are finished in the our production plant and that is why we are able to provide customised service for the demands of each customer.
Final Controls
The final controls consist of a series of strict physical and chemical tests that ensure the maximum quality of the finished fabric. These tests are conducted in our in-house laboratory and fabric checking facility. Each metre of fabric is also visually checked at the final inspection.
Garment Lab
Garmenting takes place in our garment unit. This allows us to exercise continuous controls over the process and the dyed garments, ensuring that the result is consistent with our quality standards. State-of-the-art machinery and technology allow us to obtain excellent results. Our in-house laboratory studies and creates customised dyeing formulas for each customer.
